Listed below are some handy tips sent in by Sherline users. They are listed in the order received. Click on any tip to open it. This section is always growing, so if you have tried something that has worked well or made life easier around your shop, please see below for details on submitting your own tip.
Your Tip Could Go Here
If you have any examples of things you have done to make your projects go easier, send them to us, and we will add them to this section for all to share. Just send a sample part, a photo, a simple sketch, or a written description. Our graphics department will do an illustration or digital photo like the ones shown in the tips below, if necessary.
It can be a simple suggestion or special part, but if it makes your life easier, why not share it with others? We look forward to expanding this section with your suggestions. We can’t offer fortune, but we can at least offer some measure of fame. Thousands of other machinists might see and benefit from your suggestion. You may send your suggestions to us by email or regular mail as follows:
Email: marketing@sherline.com
Mail: Attn: Marketing, SHERLINE Products, 3235 Executive Ridge, Vista, CA 92081-8527, USA.
Tips
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- On/Off Switch extension—Graham D. Taylor
- Diamond tool dressers—Henry W. Scherer
- Mill table horizontal clamp—David Gibson
- Drawbolt washer retainer—Steven Smith
- Large hold-down clamp—Alex Green
- Centering work in a 4-jaw chuck—Edward Ewell
- A fixture for using small taps without breaking them—Bob Shores
- #0 Morse taper holder for a #1 center drill—#8a Ross Heitt and #8b David M. Grause
- Spindle depth stop—John D. Cannon
- Mounting a DRO box on the mill—#10a Michael Gipe and #10b Ronald Melvin
- Using the thread cutting attachment with riser blocks in place—Ron Lederer
- Containing chips during fly cutting—Scotty Hewitt
- An inexpensive #1 Morse adapter—Keith Yundt
- Removing tapered tools from the headstock without a hammer—Nhut Le and Larry Simon
- Another two ways to remove tapers from the spindle—Norman Gajewski, Guiseppe Sturiale, and Milton Mills
- Easy cleanup for chips—Gene King
- Mill Y-axis leadscrew chip wiper—Larry Mortimer (and another solution by Tim Schroeder)
- Adding an on/off safety indicator light—Tauseef Tahir
- A simple cone mandrel—Ross Heitt
- Making and using broaches to make non-round holes—Rich Dean
- A simple chip shield for milling—Ron Headding
- Magnetic mill vise jaws—Steve Houtchen
- “Old Man” Tommy bars—John Ecker, plus Tracy Atkinson, Tom Bank and Craig Libuse
- Using the threading attachment with the motor in place—Marcus Carius
- Mill depth stops—Tracy Atkinson
- Z-axis backlash adjuster—Tauseef Tahir
- Cutting a bevel gear—David Lehrian
- Making a more positive Y-axis lock for the mill—Larry Mortimer
- Making an inexpensive edge finder—Forrest Atkinson
- Tailstock gib quick adjustment screws and locking lever—Brian James (and another by Larry Simon)
- Lathe and mill tuneup tips to reduce backlash—Larry Mortimer
- Using the compound slide on the “front” side—Jerry Glickstein
- A CNC-machined spindle drawbar remover—Colin Dyckes
- Lathe indexing, engagement lever and axis lock modifications—Jim Knighton
- Four video tips for using the lathe and a dial indicator—Dan Diaconu
- A live center tailstock chuck adapter—Dan Pines
- An indexing head and a toolpost grinder using a 7600 tool post—Jim Knighton
- A permanently mounted thread cutting gearbox for the lathe—Jim Knighton
- Turning your P/N 1074 steady rest into a roller steady rest—Rubens Ramos Fernandes
- An economical chip guard for fly cutting—Charles Dukes
- Two simple rotary table centering fixtures—Robert Beilka and Roger Monroe
- A 4-jaw chuck part plate—Allan Marconett
- A vertical stop for the 2200 Radius Cutter—William A. Ritchie
- The P/N 7600 3/8″ tool post as an indicator holder—Dan Pines
- An indicator holder for the lathe—Jim Knighton (With an additional tip from William Bassett)
- Faceplate and chuck fixture protect the Rotary Table—Michael Klipp
- Mounting a microscope on your lathe or mill—Jerry Kieffer
- Z-axis indicator mount for the mill—Steven Lang
- Quick adjusting handles for the lathe—Joe Travis
- Putting a microscope ring light on the mill—Roger Ronnie (and Bill Maxwell) and Making an LED ring light—Perry Murlless
- Holding long work on a mill with a split vise—Jerry Kieffer
- Automatic mill spindle motor shutoff switch for CNC—Neil Yeager
- Mill vise performance modifications—Steven Lang
- Shedding some light on lathe facing operations—Steven Lang
- A simple magnifier for the lathe or mill—Joe Martin
- Adding a switched power outlet to control the lathe power feed—Larry Kombrink
- Handy Tommy bar and chuck key holders for the lathe and mill—Steven Lang
- A direct reading handwheel on the lathe crosslide—Fred Smittle
- Adding an electronic RPM readout to your lathe or mill—Normand Ouellette
- Clock key tap handles—Jerry Kieffer
- A holder for 1/8″ square lathe tools—Don Brouse
- Get perfectly straight lines, smooth curves, and even spacing when hand stamping letters or numbers—Jerry Kieffer
- Powered, rapid advance handwheels—Joe Katona
- Lathe table lock—Vince Pugliese
- Threading for right-handed people—Flosi Guðmundsson
- A Vernier scale for the Rotary Table—Matthew Springer
- A Fixture to help Center work on the lathe with a 3- or 4-jaw scrolling chuck—Eddie LaBane
- A simple turned tap guide—Eddie LaBane
- A Carriage Reverse for the 3001 Power Feed—William Geissinger (FYI: the lathe power feed has been discontinued)
- Making a “Bull’s Foot” file for flat surfaces—Jerry Kieffer
- Super-cheap protection for your DRO readout box—Tom Wheless
- Accurately squaring a thread die to the stock—Dave Joseph
- Modification of Boring Head #3054 (#3049 metric)—Shuky Levy
- Chuck Adapter Improvement for Clock and Watch Makers—A. Bousquet
- Removable Tach Sensor—Cary Millsap
- USB CNC motion controller for Windows®. Put your Laptop/Desktop to work with Sherline’s 8760 CNC Controller via the USB port—dPP Engineering
- Converting a Sherline Lathe into a Precision Disk Sander—Jimmy Cancino
- Modification: Holding the Sweet Spot on Your Sherline Vise—Jimmy Cancino
- Using the Threading Attachment to Wind Springs—Tom Boyer
- How to Distinguish between Standard Chucks and Coated Chucks—Sherline Products
- Rotary Milling Fixture—Joe Saylor
- Tommy-Bar Locker—Sanghyeon Jung (a.k.a. David, the Korean machinist)
- Rotating Mill Vise Base Enhancement—Russ Cupan
- Boring Head Modification—David Nelson
- Follower Rest Modification to Support Odd-shaped Stock—Russ Cupan
- Spindle Handwheel and Collet Drawbar Modification—Jim Harrison
- Custom Tooling for Sherline Lathe—Joe Saylor
- Custom Boring Bar Holder—Sherline Products
- A Non-CNC’ed Drawbolt Pusher Tool—Russ Cupan
- Heavy Cuts Can Force the Mill Column out of Alignment—Sherline Products
- Depth Stop for the Lathe—Russ Cupan
- Cutting Threads with the Sherline Compound Slide—Russ Cupan
- Compound Slide Custom Tool Holder for Cutting Threads—James Thompson
- Rotary Table Degree Disc—William Nichol
- Making Your Own T-Bars—Russ Cupan
- Drawbar and Chuck Adapter Through-Drill Modification—Roger Adams
- Using Riser Blocks with the Sherline Radius Cutter—Dann
- Fashioning a DRO Lathe Mount—Larry Stern
- Using a Headstock for Indexing Parts—Shuky Levy
- A More Rigid Thread Cutting Attachment—Cary Millsap
- Mill Setup for Cutting Gears—Pamela Weiss
- Machining a Chuck Platform for Turning Thin Parts—Jack Pantry
- Adding a Work Light for the Mill—boB (nom de plume)
- 3-Jaw Chuck Holding Dimensions—Jack Pantry
- 4-Jaw Independent Chuck Holding Dimensions—Jack Pantry
- Right Angle Attachment Modification—Jack Pantry
- Lathe Power Feed—Asher Stange and Frank LeMay
- Indexing Attachment Add-on—Dirk Fassbender
- Clever Way to Indicate a Square Part in a 4-Jaw Chuck—Joe Pie
- Tilting Angle Table with Sine Plate Modification—Timothy Reck
- Learn How To Build a DIY CNC Controller—David Wagoner